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Gas Engine Repair

PowerUP inherits a deep expertise and years of experience in gas engine repairs – whether it is due to an engine damage or for retrofit and upgrade purposes, PowerUP is a partner for repairs that you can count on!

Our remanufactured engines are fitted with new and often upgraded parts where necessary whilst utilizing the remaining lifetime of core components after thorough inspections and testing to provide our customers with the best deals for their needs.

Workflow

We offer repairs of gas engines, generators, turbochargers and peripheral equipment, which can be accomplished on-site or in our repair facilities. Overhauls of OEM gas engines, required at the end of a lifecycle are usually realized in our well-equipped repair workshop by our experienced staff with high-quality spare parts. If required, such an overhaul can also be accomplished on-site, without relocating the engine.

Shortblock

  • Disassembly & cleaning of engine
  • Measure & realign (if required) crankcase & crankshaft
  • Reassembly of engine with new or overhauled engine components such as cylinder heads, pistons, cylinder liners, con rods, main bearings, con rod bearings, spar plugs, roller tappets, push rods, rocker arms, etc.
  • Overhaul of oil pump, oil cooler & jacket water pump
  • New vibration damper
  • Change of all elastomer parts (O rings, sealings, rubber rails)
  • New painting of short block engine

Longblock

  • Disassembly & cleaning of engine
  • Measure & realign (if required) crankcase & crankshaft
  • Reassembly of engine with new or overhauled engine components (same as short block )
  • Overhaul of turbo charger, intercooler, oil pump, oil cooler, jacket water pump, gas mixer and actuator
  • New vibration damper and blow by system
  • Check & change of exhaust manifold
  • Overhaul of ignition system
  • Change of all elastomer parts
  • Check & change all compensators & sensors
  • New cabling on the engine
  • New painting of long block engine

Genset

  • Disassembly, thorough cleaning and checking of the crankcase, crankshaft, turbocharger and intercooler
  • Complete re-assembly of the engine with new or overhauled parts (same as long block scope)
  • Alternator – 400 V, 50 Hz, 1500 rpm:
    disassembly, thorough cleaning & drying of all winding elements, reassembly replacement of alternator bearings
  • Genset accessories & assembly: engine, flexible coupling, bell housing & generator mounted on base frame automatic lube refill system, jacket water preheating system air filter, air inlet duct, blow by filter, anti-vibration mounts complete wiring on Genset.
  • Engine control panel & interface panel
  • Main gas train for biogas (50-60 % CH4)