PowerUP possesses profound expertise and many years of experience in the repair of gas engines. Whether due to engine damage or for retrofits and upgrades – PowerUP is the service partner you can rely on!
The refurbished engines are equipped with new and often improved parts as needed. At the same time, the remaining lifespan of the core components is utilized after the engine overhaul to offer our customers like INNIO Jenbacher®, MWM®, etc. the best solutions for their needs.
The refurbishment of the facility (gas engine, turbocharger, generator, coolers, and peripheral devices) is carried out using high-quality replacement parts by our qualified engineers and service technicians – in our workshop in Tyrol or directly on-site.
We guarantee our customers less effort and higher outputs with our optimized spare parts.
With our network in over 40 countries, we offer a manufacturer independent service – worldwide.
We make your engine even more sustainable by extending the service life of your gas engine.
Disassembly & Inspection
Repair & Cleaning
Painting & Dispatch
01Disassembly & Inspection
Checking the condition of the received engine through a comprehensive and detailed engine inspection during disassembly. Includes inspection of all core-components as well as peripheral equipment.
02Repair & Cleaning
During the repair (possibly involving the replacement of parts), the gas engine is thoroughly cleaned. This step includes the high-pressure cleaning of the crankshafts, the combustion chamber cleaning, as well as the cleaning of cylinder heads and other engine parts.
When assembling the engine, we ensure adherence to precise workflows and the highest responsibility.
During the quality check, a full inspection report detailing the condition of the crucial engine parts is created.
05Painting & Dispatch
The entire engine is freshly painted in our spray booth in the color desired by the customer.
Afterward, the unit is sent back to the customer, but not before checking for completeness, recording all data, and sealing all openings.
Reassembly of engine with new or overhauled engine components such as cylinder heads, pistons, cylinder liners, con rods, main bearings, con rod bearings, spar plugs, roller tappets, push rods, rocker arms, etc.
Overhaul of oil pump, oil cooler & jacket water pump
New vibration damper
Change of all elastomer parts (O rings, sealings, rubber rails)
Disassembly, thorough cleaning and checking of the crankcase, crankshaft, turbocharger and intercooler
Complete re-assembly of the engine with new or overhauled parts (same as long block scope)
Alternator – 400 V, 50 Hz, 1500 rpm: disassembly, thorough cleaning & drying of all winding elements, reassembly replacement of alternator bearings
Genset accessories & assembly: engine, flexible coupling, bell housing & generator mounted on base frame automatic lube refill system, jacket water preheating system air filter, air inlet duct, blow by filter, anti-vibration mounts complete wiring on Genset.
MWM®, originally established in 1871 by Carl Benz, has evolved into a leader in sustainable energy solutions. Now part of Caterpillar Inc., MWM® combines historical expertise with innovative technology, exemplified by the introduction of the 3016 and 3020 series in 2018. This article offers a glimpse into how MWM® is shaping the future of energy with its pioneering products.
MWM® gas engines, known for their efficiency and sustainable performance in the evolving energy landscape, are powered by advanced technology and extensive engineering expertise. These engines, crucial in today’s energy sector, offer an eco-friendly alternative to conventional fuels, with innovations enhancing power density and operational efficiency. PowerUP complements MWM® engines by providing high-quality spare parts and maintenance services, ensuring optimal performance and reduced emissions.