Get the the latest innovations and upgrades regarding gas engines delivered to your inbox each month.
Gas Engine Overhaul
Optimizing components based on their actual wear – our condition-based overhaul service for gas engines.
Right now we have several used engines for sale
Overhaul for gas engines
At PowerUP, our gas engine overhaul service is a process designed to rejuvenate and extend the lifespan of your engine. Our expert technicians disassemble and inspect the engine, ensuring that each part meets our high standards of quality and efficiency. Worn or damaged consumables are either repaired or replaced with top-quality gas engine parts.
Our overhaul process includes a gas engine upgrade or update with gas engine spare parts to enhance efficiency, reduce emissions, and meet contemporary environmental standards. This service revitalizes your engine, remanufacturing it to near-new condition and ensuring its reliability and efficiency for years to come. In some cases, we can even offer a warranty extension based on the condition of individual components.
Furthermore, we can implement our advanced control systems (EDI or AORA) to monitor your gas engines performance. This leads to quick remote troubleshooting and a decrease of any possible downtime.
Gas Engine Overhaul for MWM® and Jenbacher® Engines
According to the gas engine overhaul plan, gas engines from MWM®, INNIO Jenbacher® and others must undergo a complete overhaul after 7 years or approximately 60,000 to 80,000 operating hours.
Based on your requirements and our expertise, we are able to assess the condition of the gas engine using our specialized diagnostic tools and methods. We determine which components truly need to be replaced and which are still suitable for the next cycle.
The overhaul process — Re-use instead of throwing away
Several major components, which are typically replaced during a gas engine overhaul, are subjected to thorough scrutiny. They are reused or refurbished if their current condition permits – based on the operating pattern planned by the customer. The service includes:
- Inspection and examination of installed components
- Compilation of a findings report
- Definition of components to be exchanged in consultation with the customer
- Cleaning and repair of reused components
- Assembly of new and refurbished engine components
- Leak and component testing of the engine and its parts
- Painting if desired by the customer
Subscribe to the PowerUP Innovation-Letter
Gas engine remanufacturing for specific areas
This kind of gas engine overhaul is particularly interesting for areas of application where very few operating hours accrue. In this area, investment costs are of particular importance. However, there is also a high requirement for the reliability of the gas engine.
Peak Shaving Applications
Peak shaving refers to a strategic energy management practice to cover peak loads in the network in the short term. This ensures grid stability, even when solar and wind power plants cannot cover the power consumption momentarily.
Island Operation
Island operation refers to a condition where a power supply system or a power grid operates autonomously and independently of the main power grid. This state often occurs in remote areas or with decentralized energy sources like solar or wind power plants.
In island mode, the plant directly supplies local consumers with generated energy without relying on external power sources. This allows for reliable power supply even in remote regions during disturbances in the main power grid and also in unstable networks.
There are countless applications in which power and heat production can be of great advantage to the user. Either to reduce operating costs of industrial plants or greenhouse applications, to ensure supply security, or to act as a business model as a power and heat producer.
Rent an Engine as a Backup
If you need to rent a gas engine to minimize the downtime of your operation, please contact us. Our gas engine rental service also includes a gas engine container solution, which we highly recommend in case of longer overhauls or as a backup unit.
The gas engine container solution is a complete operational genset and can be placed outside your facility, while your gas engine overhaul is in progress.
Number of different spare parts
0
+
Customer satisfaction
0
%
Served countries
0
Gas Engine Knowledge
A smart investment – Maximize efficiency with used Jenbacher® gas engines
Unlock the potential of your power generation setup with used Jenbacher® gas engines. This blog post delves into how these reburbished engines can provide exceptional efficiency and reliability while being a cost-effective solution for various applications.
Inside the Jenbacher® Type 4 Series
Discover the superior performance and innovative design of the Jenbacher® Type 4 series and learn how this engine series excels in efficiency, durability, and flexibility for diverse power generation needs.
Inside the Jenbacher® Type 3 series
Why does the Jenbacher® Type 3 series stand out in efficiency, reliability, and versatility for various power generation applications? Dive into the technical details and benefits that make these gas engines a preferred choice for many industries.
What is IPP Energy?
This blog post explains what IPP Energy means, what Independent Power Producers are, their various types, and their significance in promoting sustainable energy solutions.
The World’s Leading Independent Power Producers – A Closer Look
This blog post takes a closer look at the leading Independent Power Producers (IPPs) from around the world, highlighting their contributions to sustainable energy solutions. Read more!
How Do Jenbacher® Engines Work?
Jenbacher® engines are renowned for their efficiency in converting fuel into energy. They operate on the principle of internal combustion, where a mixture of air and fuel is ignited to produce power.
Learn how these advanced engines transform fuel into power while maintaining high efficiency and low emissions.
Revitalizing Power — Everything about Jenbacher® rebuilds
Dive into the world of Jenbacher® engine rebuilds and see how these gas engines get a second life. Learn about the steps involved in restoring an engine to peak performance, from disassembly and inspection to reassembly and testing.
Powering Progress – Our Guide to Jenbacher® Gas Engine Series
Learn about the distinctive attributes, operational efficiency, and sustainability of each series, from the versatile Type 2 and Type 3 to the powerful Type 9. This guide shows how Jenbacher® engines drive innovation in the power generation sector, setting new standards for performance and environment.
The History of INNIO Jenbacher®
This blog post explores the company’s evolution from its modest origins to its status as a global player in providing efficient, sustainable power solutions.
FAQs for Gas Engine Overhaul
How much does an engine overhaul cost?
What is a gas engine overhaul and why is it necessary?
How often should a gas engine be overhauled?
What are the benefits of having a gas engine overhauled?
How long does a gas engine overhaul take?
Can an engine overhaul improve the lifespan of a gas engine?
Contact
Contact us
Please fill in the form to contact the PowerUP expert team.
We are also happy to answer your questions by phone or e-mail.
PowerUP GmbH
Sportplatzweg 2
6135 Stans, Tirol
Austria
UID: ATU71231268
Sportplatzweg 2
6135 Stans, Tirol
Austria
UID: ATU71231268
Phone: +43 5242 64 666
E-Mail: office@powerup.at
